Hi demolition, very strange problem you have there. What I would try next is to dump a file of your real 2.0 kickstart and MapROM it from file instead of the 3.1.
This will tell you if the problem is with the 3.1 file or the process of mapROMing with something present in PCMCIA.
Have you compared your 3.1 file checksum with a list of known ones?
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